Ford explorer transfer case problems. Leaking at the bottom of the case, not out of the plug.

Ford explorer transfer case problems 0L Located in Australia Was in low gear (4x4) slowly reversing (with trailer), up my garage driveway on loose gravel. Clutch Pedal/linkage problems: 1. The most recently reported issues are listed below. I had a diagnostic done and the mechanic said the gear inside the transfer case The Ford Explorer has a transfer case that can experience several possible problems. Besides that, nothing lasts forever. How to maintain your PTU (same setup as Ford vehicles)https://www. Ford should issue a recall for this known defect. 2021+ Bronco; 2021+ Bronco Sport; 1978 - 1996 Big Bronco; 1966 - 1977 Early Broncos; 7. I tried a new motor in my older transfer then moved on to replace the transfer case with a used one. The mileage it was changed was 100 thousand at ford dealer. Your Control Trac 4WD is monitored by the two Halls Effect sensors mounted on the transfer case and the one on your rear differential. I have searched up and down and have not found the thread I am looking for. When I put it in 4HI/LO it does alot of clunking when the wheels slip 1947 and Older Ford Trucks; Bronco. ABS sensors have nothing to do with it. Bored_2wd You need to take the t-case apart and verify that as the problem. - Human Intelligence. Recently, after the car has been driven, I get a shudder ( best description) from the wheels when I turn at very slow speed, like in a parking lot or turning I have been trying to find a transfer case control module for my 2007 ford sport trac. not even park would engage). Transfer Case problems: 1. (happened awhile ago) so the other day I was driving home and went to over take someone and as I went to speed up the car seemed to just rev and not go any faster so I aborted the pass and pulled back in behind the car. And both have identical symptoms. Covering the Explorer, ST, Sport, Lincoln Aviator, Sport Trac, Mercury Mountaineer, Mazda Navajo, Ford Ranger, Mazda Pickups, and the Aerostar. 0 SOHC (4x4) Problem: Felt as though the issue was stemming from the transfer case. Item Description; 1: Transfer case input shaft seal 1: Ford Explorer 2020-2025 Service Manual: Removal 1987 - 1996 F150 & Larger F-Series Trucks - Transfer case problems - So I was out and about this weekend and ran into another problem which I think is in my transfer case. Thread starter brycerick; Start date August 14, 2014 Tags 1996 5. Figured it was fatigue on the part or something since the vehicle had 180,00 miles on it. OP . They quote me $2300. 6 quarts (1. All Cars; Ford; Explorer; 2021; One problem related to transfer case has been reported for the 2021 Ford Explorer. The vehicle was taken to be repaired. Joined January 30, 2011 Messages 15 Reaction score 0 Apparently Ford’s attempt at this fuel saving feature didn’t work out, with clutch and O-ring seal failures. Also I notice if I keep the speed 45 mph or under I do not have a problem it only happend when I am 50 mph or over and comming to a stop, the noise happens. Joined March 26, 2006 Messages 586 Reaction score 0 Customer: I need a new hall sensor for my 98 explorer borgwarner 4405 transfer case. 0 v-6 SOHC 4wd with the 5R55E tranny with 205K. 32 draw, i remove fuse # XXXXX and the draw is zero, the hand book tells me fuse #25 this fuse Explorer, Sport Trac, Mountaineer & Aviator - 97 explorer transfer case problem?? - Hi I have a 97 ford explorer sport auto 4. It isn't doing much better. if its making noise it make be leaking fluid. Ford Explorer owners have reported 97 problems related to transfer case (under the power train category). Same Problem I have a leaky transfer case too. 1 Go to page. my battery will go flat if i dont drive it for about 2 days, i disconnect the ground terminal, hook up my meter select amps, it shows a 0. I think the only repair is to replace the transfer how to change the input shaft of a ford explorer transfer case Ford Explorer Maintenance Problem Solving - Off-Road - Street Explorer Forum Covers the Explorer ST, Explorer Sport, Explorer Sport Trac this keeps the 98-01 cases from working in your 97 So if you want a bolt in replacement you need a 95-97 control trac transfer case from a 4. none of the threads I read have my symptoms though. its rusted pretty bad. 8 SC, 5 speed Tranmission/Transfer case Problem? Thread starter JMR183; Start date April 5, 2008; J. When they took the electric motor off the rear of the case they pulled the brown wire out Ford Explorer Maintenance - Modifications - Performance Upgrades - Problem Solving - Off-Road My Lincoln Aviator 2005 has a problem with transfer case. It jumps out of hi range (skips a gear tooth and clunks) when transmission is put into reverse (fine in lo range) and has even jumped out of hi, and stayed in 28 problems related to transfer case have been reported for the 2002 Ford Explorer. the sensors i found have the numbers 1L2Z7F293AB and 1L2Z7F293BA. 0 SOHC (4x4) Problem: I was traveling down a highway at approximately 65 mph when all the sudden I heard a clanking noise and felt the front end shaking. You will need a 12-point 12mm socket. Remove the transfer case. " I Ford Explorer Maintenance Problem Solving - Off-Road - Street Explorer Forum Covers the Explorer ST, Explorer Sport, Explorer Sport Trac, Lincoln Aviator, Mercury Mountaineer, Mazda Navajo, Ford Ranger, If you have a 95-01 4-door, or a 95-00 Sport, the transfer case shift motor does not control the transfer case lockup. 0 6 cylinder. Explorer, Sport Trac, Mountaineer & Aviator - 97 explorer transfer case problem - I have a 97' with SOHC, electronic shift with control trac with 125000mi. I just want to know if you guys have ever had this problem or know of someone who has. Another one man band general repair facility that I use & trust, has quoted me $1900 - $2000 for the job where he does the re & re and farms out the rebuild to parties unknown. Ford Explorer Maintenance - Modifications - Performance Upgrades - Problem Solving So if the transfer case has a problem, it can very well lock up the whole vehicle. Re: Transfer case motor problem? Its been fixed! but it wasn't the t/c motor!! I have a 98 ford explorer xlt automatic, sohc 4. Here is my problem. Still, other configurations included part-time four-wheel-drive, which was easy to operate thanks to an electric-shift Hi, I've read many many threads and I believe my problem to be the transfer case. Forums. Item Description; 1: Transfer case clutch actuator 2: Fill plug 3: Drain plug Transfer case components. Well done. The dealer says that it is a bad transfer case, and (good news) that there is an updated replacement. Went to engage my 4H accidentally slipped into for low and pressed on the accelerator. 0 AWD. This is a 2006 V8 4X4 with 32,000 miles. when i slow down i hear an awful noise sometimes (lately more frequently) that sounds like an electric motor whirring really fast. Ford Explorer Maintenance - Modifications - Performance Upgrades - Problem Solving - Off-Road 2002 explorer Transfer case Problem4x4auto/high/low not8taxi; November 8, 2012; Stock 2002 - 2005 Explorers; Replies 8 Views Explorer, Sport Trac, Mountaineer & Aviator - 99 explorer transfer case problem - I had to unplug the transfer case wires. My transmission will not work in 2 wheel drive. Please read through it thoroughly before attempting any of the procedures. He said to see how it does. I have not browsed any forums yet. im hoping for some help troubleshooting my 99 explorer XLT. Thread starter vipersinu2; Start date September 28, 2014; V 1990 Ford Thunderbird 3. I am sure I have the Borg Warner 13-54 transfer case. If this is your only vehicle you could easily see what parts it needs and get it back together temporarily in a weekend with the rebuild thread that was posted. Car Problems. Manual shift 13-54 cases use many of the same parts and are a little simpler inside. November 30, 2006 #5 jk051 said: Its snowing heavily here right now so Ill have to wait awhile to drive it around. First let me thank all whom have posted here, the information has been invaluable in locating and fixing many of the nickle and dime problems on a 1997 Explorer Sport I have purchased for my daughter. No codes are popping up will not engage. Featuring H. Chris (aka- Moose) Hello old friends (old user, new account here) I apologize if someone has covered this. He said it was in bad shape. My One problem related to transfer case has been reported for the 2020 Ford Explorer. 6 transfer case clicking noise. First off I just bought a 99 explorer xlt for my girlfriend and when i put it in 4wd high i get a banging noise underneath the truck as i accelerate and something is making a whining noise. Ford Explorer Maintenance - Modifications - Performance Upgrades - Problem Explorer, Sport Trac, Mountaineer & Aviator - 1997 Explorer transfer case problem - I have a 1997 XLT Explorer with a 4. Please also check out the statistics and On a part-time system, the transfer case splits the power to the front and rear axles. The transfer case failed on our 2003 Ford Explorer. I drive my Lincoln in quite deep snow (it wears in summer tyres, Ford Explorer Maintenance - Modifications - Performance but maybe your transfer case is worn out. Then they replaced the transfer case with another rebuilt transfer case to rule it out the transfer case as the problem (again at no charge to me). 8. Fortunately, most of these issues are repairable by the typical owner. Please also check out the statistics and reliability analysis of the 2002 Ford Explorer based Ford Explorer Maintenance Problem Solving - Off-Road - Street Explorer Forum Covers the Explorer ST, Explorer Sport, Explorer Sport Trac, Lincoln Aviator, Mercury Mountaineer, Mazda Navajo, Ford Ranger, at over 50 mph there is a high pitch grinding noise coming from the transfer case. The #1 Ford Explorer enthusiast resource for over 25 years! Performance Upgrades - Maintenance - Modifications - Problem Solving. ford explorer failed transfer case which we done making loud noise just prior to breaking down here's whyIs your Ford Explorer grinding or clicking not going In this video we look at why the Ford PTU found on all wheel drive vehicles fail so often. Most people start wondering and replacing parts before they check/change fluids. Implementation of this TSB on AWD vehicles replaces the Front Axle Disconnect Actuator (FADA) with what Ford is calling an intermediate shaft along with reprogramming the transfer case control module. The truck jerks/bucks while at The transfer case on my girlfriends 97 AWD V8 Mountaineer is making some God awful noise. When I put the vehicle in park, Bad transfer case I have the same problem. Here are the steps to replicate it: 1. I know that the Explorer is always in 2WD unless there's heavy snow and I engage the front transfer case. Are you sure you have a double-cardon front drive shaft, on a 98 AWD? That was originally a CV shaft, Ford stopped using the DC shaft in 96 or 97. I was stuck on a snow covered road. Thread starter Bored_2wd; Start date September 2, 2003; B. I need some serious help. I was able to engage 4W LOW in order to pull off the road. Search Fixya. Thread Starter #7. I took it into a shop, and i was told i should not drive the borg 44-04 Covering the Explorer, ST, Lincoln Aviator, Sport Trac, Mercury Mountaineer, Mazda Navajo, Ford Ranger, Mazda Pickups, and the Aerostar. I opened up a case with Ford Care. 1996 Ford Explorer transfer case problem. Ford Explorer Sport Trac owners have reported 4 problems related to transfer case (under the power train category). I am completely stumped. Thread starter Evan Burgess; Start date November 11, 2018; E. com : Car complaints, car problems and defect information The chain in my '94 Explorer was slipping so I replaced it as well as a few other parts. The case is leaking. Please also check out the statistics and reliability analysis of the 2013 Ford Explorer based About 100 miles later my transfer case started with a winding, grinding noise every time I would back off the gas and when I got it back to the shop it would not hold park or go into reverse but a loud grinding noise when trying to go into reverse, I was told the noise was coming from the transfer case. It cost $2,000 to fix. I hi i have ford explorer 99 model we got backyard mech to look at our clutch and he replaced it and new master cyl while he was trying to bleed then we have an electrical problem we need to find. So i have a lead on a 92 X transfer case and was wondering if it would fit on my 00 XLS?? If anyone could Hope this works Fixing the Transfer Case-----Jeff's note - this is a very long, detailed section. Replaced the transfer case with a rebuild. Also please check out the statistics and reliability analysis of Ford Explorer Sport Trac based on all problems reported for the Explorer Sport Trac. You can leave the rear driveshaft attached to the rear axle as it can just hang out of the way. Average repair cost is $1,900 at 128,350 miles. I have a 1998 ford Explorer eddie bauer, it is 4wd with the with the auto 4 wd drive feature. When they took the electric motor off the rear of the case they pulled the brown wire out of the case. Learn about the common causes, symptoms, and costs of One problem related to transfer case has been reported for the 2020 Ford Explorer. I tried moving the 4 wheel drive selector from Auto->4W High->4W Low but the clanking and binding continued. Many problems appear at 150 thousand kilometers, more and tested today, and now theres no traction on the front axle. January 16, 2008 #2 Ford Owners Manual: Code: Item Capacity Ford part name or equivalent Ford part number/Ford specification Transfer case fluid 1. I changed the fluid last year and am pretty sure I used a lot more than 11. Automatic Transmission problems: 1. Covering the Explorer, ST, Ecoboost, Lincoln Aviator, Sport Trac, Mercury Mountaineer, Mazda Navajo, Ford Ranger, Mazda Pickups, and the Aerostar Ford Explorer Maintenance - Modifications - Performance Upgrades - Problem Solving - Off-Road - Street Explorer Forum Covers the Explorer ST, Explorer Sport, Explorer Sport Trac, Transfer case shift motor. I have the same symptoms as The 2002 Ford Explorer has 28 NHTSA complaints for the power train:transfer case (4-wheel drive) at 34,586 miles average. Proper preparation is a I am having a problem with my 1995 Ford Explorer. 1995 - 2001 Anyone out there ever replace the speed sensors on the transfer case to fix the front end from engaging on dry pavement? Anyone have any experience Ford Explorer Maintenance - Modifications - Performance Upgrades - Problem The problems have worked themselves out and I haven't had any problems with the 4x4 in almost two Ford Explorer Maintenance - Modifications - Performance Upgrades - Problem Solving - Off-Road - Street Explorer Forum Covers the Explorer ST, Explorer Sport, Explorer Sport Trac, Lincoln Aviator I read some about the new transfer case fluid Ford makes. Disconnect the rear driveshaft from the transfer case. 0 with auto 4wd I had some issues with shifting into 4wd about a year ago, I replaced the transfer case shift motor and everything worked properly. G. 1999 ford explorer sport 4x4 accidenty shifted into reverse from neutral while moving forward at 10-15 mph, immediatly. I mean the problem could be other things like a driveshaft U-joint, Ford Explorer Maintenance - Modifications - Performance Upgrades grinding lurching ptu transfer case issues Prev. vulture_br. as I eased off the gas the explorer seemed to kick Ford Explorer Maintenance - Modifications - Performance Upgrades 96 Explorer Transfer Case Problem. Dorsky01 1998 Ford Explorer. Thread Details of the transfer case problems of the 2021 Ford Explorer. The next morning I got into it after talking to a retired ford tech and threw it into 4wd and it move for a second in drive and reverse. Covering the Explorer, ST, Lincoln Aviator, Sport Trac, Mercury Mountaineer, Mazda Navajo, Ford Ranger, Mazda Pickups, hi guys i need help my 03 explorer is leeking from the transfer case its the one with 3 buttons on the Performance Upgrades - Maintenance - Modifications - Problem Solving - Off-Road - Street Trucks. I was lucky enough to get one from the parts yard, but here is my problem. I pulled off to the side of the road and got the truck into a parking lot. C. J. The same transfer case you have began in the 95 model, with minor changes to the function(4WD versus auto 4WD, 2WD etc) That Ford Explorer Maintenance - Modifications - Performance Upgrades - Problem Solving - Off-Road - Street Explorer Forum Covers the Explorer ST, Explorer Sport, Explorer Sport Trac, Lincoln Aviator, Mercury Mountaineer, Mazda Navajo, Ford Ranger, Mazda Pickups, and the Ford Aerostar 2003 Explorer transfer case problem Customer: 2015 Ford Explorer 3. I was driving it today and I made it about 15 miles Forums. JMR183 New Member. 4L grinds slightly when engaged, Auto and 4H no sounds. it drives fine in auto until u hit the gas hard from stand still the front tires jerk a little and it pops a lot. The rear diff was checked satisfactory with no issues, the front drive shaft was pulled and the mechanic thought that the front diff was the problemwell, $450 later, the popping noise is still occurring Ford Explorer Maintenance - Modifications - Performance Upgrades - Problem Solving - Off-Road - Street Explorer Forum Covers the Explorer ST, Explorer Sport, Explorer Sport Trac, Lincoln Aviator, Removal of the transfer case after driveshafts out of the way is pretty straightforward. Can anyone help me please im not sure if the switch isn't engaging or if i need a new transfer case or t case motor please help I have a eddie baurer 00 5. 9. 1996 Ford Explorer; Ford Explorer Car and Truck; Ford Car and I had the exact same problem with my transfer case. Its been a while since I've been on here so I hope I have this in the right area. When i transfer it over to Our local ford dealer says they have isolated both of the noises to the transfer case. Mine is from the center of it where the two sides of the case itself, connect. 04Fatboy Member. To start: 2002 Sport Trac 4. (bad news) $1800. 0. I said F that and got one on ebay for 60 bucks, installed it in a weekend and it worked great for me in the last snow storm. The explorer kept putting it in 4 wheel drive every time I drove it and when it did the front end would bind and the truck would jump up and down when I turned it. AWD transfer case problem. as you will find more than one customer who is using the system The 2017 Ford Explorer has 1 problems reported for transfer case. Leaking at the bottom of the case, not out of the plug. Average repair cost is $1,900 at 118,800 miles. Pressing the dash button did nothing other than click; no dash light came on and no change in transfer case. I am able to move and drive with auto I had a diagnostic done and the mechanic said the gear inside the transfer case that meshes with the speed sensor was bad and the transfer case would have to be replaced. Explorer, Sport Trac, Mountaineer & Aviator - transfer case problems - I have an 03 Explorer XLT. Year to year differences may occur so FYI. I keep it in RWD 24/7 so I can save money on gas and I know it’s not the healthiest for the transfer case. Transmission Shudder problems: 1. It was expensive to repair. Hello, Model: 1998 Ford Explorer 4. My recommendation is find one at a salvage yard, ebay, or craigslist and do it urself. I have searched Ok, here is the story I no longer have 4wd it is a problem in the transfer case I am pretty sure. the only thing under the car there is the transfer case motor. after much searching i have found 2 sensors that look very similar but have slightly different part numbers. Performance Upgrades - Problem Solving - Off-Road - Street Explorer Forum Covers the Explorer ST, Explorer Sport, Explorer Sport Trac, Lincoln Aviator, Mercury Mountaineer, Mazda Navajo, Ford Ranger, Mazda Ford Explorer Maintenance - Modifications - Performance Upgrades - Problem Solving - Off-Road - Street Explorer Forum Covers the Explorer ST, Explorer Sport, Explorer Sport Trac, Lincoln Aviator, Mercury Mountaineer I just had the same issue with my 2016 Ford Explorer, the transfer case was opened and there was nothing but mud Customer: HI last time on line i talked with Dennis about a problem i got great feed back, but did not solve the problem. The technician found significant metal fragments in the transfer case indicating severe gear stress when the vehicle self shifted into 4x4 low engagement. com : Car complaints, car problems and defect information Re:Ford Explorer wheel lockup and uncontrolled skid at highway speed. Register Today It's free! Forums. I have a 1997 Explorer XLT, part time electric shift. I have the E4OD with the push button shift Performance Upgrades - Maintenance - Modifications - Problem Solving - Off-Road - Street Trucks. Joined May 30, 2018 Messages 6 . Well now at 200,000 miles I believe the fork has broke again. April 5, 2008 #1 I have a 2001 Ford Explorer Sport Trac 4x4. buckleysautocare. . Auto 4x4. Replies 30 Views 40,459. However, I know that AWD works differently from 4WD, so I'm not sure if this would cause a problem. e. 0L Explorer or Mountaineer You can also take your Ford Explorer Maintenance - Modifications - Performance Upgrades - Problem Solving - Off-Road - Street Explorer Forum Covers the Explorer ST, Explorer Sport, Explorer Sport Trac, Lincoln Aviator, Mercury Mountaineer, Mazda Navajo, Ford Ranger, Mazda Pickups, and the Ford Aerostar I'm about 99. 0 SOHC 145k miles. Please also check out the statistics and reliability analysis of the 2014 Ford Explorer based Explorer, Sport Trac, Mountaineer & Aviator - Transfer case motor troubleshooting - New member post. Transmission Not Explorer Maintenance - Modifications - Performance Upgrades - Problem Solving - Off-Road - Street Explorer Forum Covers the Explorer, ST, Sport, Sport Trac, Lincoln Aviator, Mercury Mountaineer, Mazda Navajo, Ford Ranger, Mazda Pickups, and the Ford Aerostar Register Today It's free! Forums. Feb 4, 2023. I have Help! I started have a noise when deaccellerating (sp?), however when I shift into neutral the noise stops. Ford Explorer Maintenance - Modifications - Performance Upgrades 96 Explorer 2 Door transfer case problem. The problem I'm having is I believe that my transfer case is going I am having trouble tracking down a problem I am having on my 04 explorer, I can drive down the road and the wrench light on the dash pops on and it goes into a false neutral like its in between 2 wheel and 4 wheel and makes that gear grinding noise, I ran the code reader and did the whole google search and found a bad ground wire on the actuator motor harness on Explorer, Sport Trac, Mountaineer & Aviator - 2002 Ford Explorer 4x4 Transfer Case Problems - Hi, I've read many many threads and I believe my problem to be the transfer case. Covering the Explorer, ST, Ecoboost, Lincoln Aviator, Sport Trac, Mercury Mountaineer, Mazda Navajo, Ford Ranger, Mazda Pickups, and the Aerostar. Automatic Transmission Control Module problems: 1. (Page 1 of 2) CarComplaints. Go With all due respect, I think a lot of us understand the problem, it's a small gear case (ring & pinion type) have a transfer case noise on deceleration only but doesnt affect performance, almost sounds like when a car is - Ford 1996 Explorer question. I can't figure out how to get rid of a few problems. 1998 Ford Explorer. Ive taken a better look at the chain on transfer case, and seems to me there's a little a gap on the chain, do the Ford Explorer Maintenance - Modifications - Performance Upgrades - Problem Solving - Off-Road Stumped by a Transfer Case Engagement Problem- Please Help. I have been having problems with a loud whirring, almost like a chain noise that gets real high pitched until I either tap the gas or slow down under 45 mph. 0 SOHC motor and a 5 speed auto and ,I believe, auto track. Will319 Member. (plus some kind of a seal leak at the transfer case)I live in the mountians and use engine braking nearly every day. Due to the positioning of the transfer case, the accumulation of dirt and salt eventually lead to rusting and other environmental damage. Average repair cost is $1,250 at 86,250 miles. S. Cases whines. Many posts on this site have been great sources of information, but pictures are worth thousands of words. It makes loud whining and clicking noises when I try to move. Featured content New posts New media New media comments New profile posts Latest activity. 00 Dealer says rebuilding with updated parts would cost more. I. Here is goes. Ford Explorer Maintenance - Modifications - Performance Upgrades - Problem Solving - Off-Road - Street Explorer Forum Covers the Explorer ST, Explorer Sport, Explorer Sport Trac, Lincoln Aviator, Mercury Mountaineer, Mazda Navajo, Ford Ranger, Mazda Pickups, and the Ford Aerostar Since the trans takes a load and transfers it to the transfer case due to the clunks and solid feel then perhaps the problem is in the transfer case. If I just leave it, will the transfer case die out and start to cause problems with the drivetrain, axle, etc. Does this all the time in 4 wheel high and wont go into 4 low. Joined March 23, 2008 Messages 3 Reaction score 0 City, State Thomasville Year, Model & Trim Level 2001 Sport Trac. Thread starter 04Fatboy; Start date March 2, 2006; 0. I have a '97 Explorer with the 4. Covering the Explorer, ST, Lincoln Aviator, Sport Trac, Mercury Mountaineer, Mazda Navajo, Ford The clunking sound almost sounds like the transfer case trying to go into 4wd but it shakes the whole car for a brief second then goes away. You can just slide the transfer case back and it should slide right off. Customer: I have a 98 ford explorer XLT SOHC with transfer-case problems. The 1999 Ford Explorer has 5 NHTSA complaints for the power train:transfer case (4-wheel drive) at 120,062 miles average. Generation Specific Forums. Passenger Cars, Mini Vans, SUV Service and Repairs. 5LEngine Code: P182C-00, Transfer Case Fluid Temperature Sensor Circuit Low Trans Code: P182C-00, Transfer Case Fluid Temperature Sensor Circuit Low ABS Code: U3003-16, Battery Voltage-Circuit Voltage Below Threshold Power Steering Module Code: U0415--00, Invalid Data Recieved From ABS System Control ModuleCommon causes? Other Power Train related problems of the 2016 Ford Explorer . While the T-Case was still in place I used my friends Sawzall to notch the driveshaft tunnel for shifter clearence. Always use same size tires, and keep them rotated for even wear. February 27, 2011. its the 4. There is a clunk that is coming from the transfer case (at least thats what it sounds like) when im driving in A4wd. Evan Burgess New Member. I may be mistaken, but I believe the "lockup" is electrically controlled and that you can disconnect the all-wheel function by disconnecting a "brown" wire. Ford Explorer Maintenance Problem Solving - Off-Road - Street Explorer Forum Covers the Explorer ST, Explorer Sport, Explorer Sport Trac, Lincoln Aviator, Mercury Mountaineer, Mazda Navajo, One thing I'm not 100% clear on is whether the Explorer has both a transfer case and PTU (Power Transfer Unit) Performance upgrades, maintenance, modifications and problem solving. 1. Register Today It's free! Holiday Special! - 2 for 1 Elite Explorer sale! transfer case sounds like it is slipping and grinding when it is in 4 wheel drive low The #1 Ford Explorer enthusiast resource for over 25 modifications and problem solving. com Transfer case maintenance is something that most owners don't consider when making their vehi A couple weeks back i noticed i had no 4x4 working, so i went and had a new transfer case motor installed and was no better off. I wanted to put Eight problems related to transfer case have been reported for the 2014 Ford Explorer. The 4 wheel drive is not working correctly and some times when not under power, the transfer case make a loud grinding sound. Do you have oil in the transfer case (fill plug and drain plug make it easy)? It takes Mercon but that has been replaced by Mercon V that is now compatible for mixing with Mercon. It's a thump, thump, thump The thump gets better while driving Explorer, Sport Trac, Mountaineer & Aviator - 03 Explorer XLT transfer case issues - Hello everyone. Transmission Fluid Leaking problems: 1. Rust and age-related damage. The mechanic said it could be something in my transfer case. 0l ohv the 5R55E transmission and the Control Trac 4x4. I preceded to creep forward when I heard what sounded like and felt like the drive shaft clanking and binding. There are no numbers on my sensors and my manual only lists 5 numbers which are shared by the two parts. transfer case My transfer case had the same bump problem. It had been slightly leaking for a long time before that, but I kept it topped up. I have a 1999 XL with a 4. Quick background, 1998 Ford explorer (185 000 Kms) XLT auto V6 SOHC 4. September 21, 2009. A friend had me drive her's today and when I get on the gas Ford Explorer Maintenance - Modifications - Performance Upgrades but I wouldnt open the transfer case just yet. Ford Explorer Maintenance - Modifications - Performance Upgrades - Problem Solving Transfer Case Or Drive Shaft Problems. Fluid was not changed when I bought. This all occurred in the last 10 miles 2002 ford explorer, 4x4, eddie bauer. Failure Date: 03/29/2021 I noticed transmission fluid on the garage floor. The problem is in the transfer case (Borg-Warner). Transfer case problems. Learn about the Ford Explorer/Mercury Mountaineer SUV's transfer cases, In 2002 Ford introduced the BorgWarner 4411 transfer case in these models. Contact me if you need assistance with a manual shift version and I may post up the same stuff for it. My 04 ford explorer has been making a grinding noise that sounds like it is coming from the left drivers side under the hood, which is accompanied by a bucking that If you do have good clean fluid in the transfer case and front diff, you are well ahead of the curve. I don't know much about these cars and the electronics behind the 4wd aren't real familiar to me. also my 4wd drive Ten problems related to transfer case have been reported for the 2013 Ford Explorer. The 2003 Ford Explorer has 8 problems reported for transfer case/4 wheel drive problems. 2Explorers; February 12, 2000; Transmissions & Transfer Cases; 2. Four wheel drive, PT Electric. This can lead to transfer case problems or fluid leaks. CarComplaints. What's new. so heres my problem: the o/d light started flashing at me and an awful grinding noise would start whenever i was There are a few threads addressing transfer case problems and viscous coupling problems, but ran into a problem after replacing the VC that has me stumped. gijoecam. Please also check out the statistics and reliability analysis of the 2020 Ford Explorer based on all problems reported for the 2020 Explorer. 1 Transfer Case problem. Plus, I've not heard of a faulty ABS sensor locking up a wheelpulsate, yes. Register Today It's The 1997 Ford Explorer has 3 problems reported for transfer case clutch spinning out of control. ChrisnlBC New Member. The shift motor is OK. When making tight turns, the inside rear tire binds up and slips again and again like the limited slip unit is too tight or like there's no additive in it. Disconnect the vacuum line to the transfer case. This is a general how-to thread for fixing the transfer case shift motor for the 4X4 models. Ford Explorer Maintenance - Modifications - Performance Upgrades 2002 explorer Transfer case Problem4x4auto/high/low. rickytneese; September 20, 2009; Stock 1995 - 2001 Explorers; Replies 2 Views 2,550. They have lots of problems with the Power take off unit ( aka transfer case). It was due to TC issues caused by the Mercon V. Removed trailer and drove off slowly to try and disengage low, went to a section I could reverse but Last year I had a broke shift fork in the transfer case. Worn out seals, gaskets, and bearings show how to repair a bad input shaft on the transfer case. Thread starter not8taxi; Start date November 8, 2012; not8taxi Well-Known Member. UPS just dropped off my Atlas II 4. If I drive it in drive for a little bit and then Ford Explorer Maintenance Problem Solving - Off-Road - Street Explorer Forum Covers the Explorer ST, Explorer Sport, Explorer Sport Trac, Lincoln Aviator, Mercury it but can't find one closest I can find is a MA does anyone know what the differences are or can I just use any transfer case thats for a 4. The truck jerks/bucks while at a complete stop with the brake depressed. Have had a lot of snow here lately and have had to make more use of 4 I have a 99 explorer Modifications - Problem Solving - Off-Road - Street Trucks. Thread starter Dorsky01; Start date January 16, 2008; D. Ford Explorer Maintenance - Modifications - Performance Upgrades AWD Transfer Case Problem OldFart1951; October 18, 2021; Stock 2002 - Second, this information is for a 1994 Ford Explorer with electronic shift Borg Warner 13-54 transfer case. Clutch, Transmission, Differential, Axle & Transfer Case - 96 explorer transfer case problem - Ok so i am replacing the transfer case in my 96 explorer. We have heard a dozen stories of big transfer case problems after repairs. 0 Martha, My 1996 Ford Explorer Eddie Bauer Edition -Alpine stereo, with Alpine Type S Doorspeakers and Alpine Type E Subwoofers in a Common issues in the first-generation Ford Explorer (1990-1994) The first generation of the Ford Explorer was built on a truck platform, so, by today’s standards, it’s a rudimentary vehicle. A couple of years a ago, I had the knocking problem from the transfer case when accelerating from a complete stop or when really romping on it. Does this sound like the Hello, Model: 1998 Ford Explorer 4. I re-assembled everything and put it back in only to find that it no longer shifted. Joined February 28, 2006 Messages 13 Reaction score 0 Explorer, Sport Trac, Mountaineer & Aviator - Transfer Case Problem? - Hi I am new to the forum and admittedly don't know a whole lot about this stuff. Both speed sensor and AWD module problems- resulting in same set of codes. Performance Upgrades - Maintenance - Modifications - Problem Solving - Off-Road - Street Trucks. he drive it, felt the problem and said "its the transfer case, which is slipping and caused by your tires. I checked and the torque on the plugs is only 11 ft-lbs. 00 to rebuild. If the problem persists with the transfer case unplugged, then we have a mechanical issue with the transfer case. Last week I took my sport trac on front wheels have no drive wondering if its my transfer case clutch the 4wd light comes on when i push the button on the dash and it goes in Ford Explorer Maintenance Problem Solving - Off-Road - Street Explorer Forum Covers the Explorer ST, Explorer Sport, Explorer Sport Trac, Lincoln Aviator, Mercury Mountaineer, Mazda Explorer, Sport Trac, Mountaineer & Aviator - 1996 Explorer Transfer case Problem - Ok so iam replaced the transfer case in my 96 explorer. I have a squeeking/ grinding sound coming from inside my transfer case. Let us know what you I need some information about the transfer case in the 1997 AWD V8 Explorer. New posts Search forums. I have never had a problem with the shift motor before (much to Hi Everyone, my wife's car is a 2003 Lincoln Aviator full time AWD (I think very similar to Explorer and Mountaineer AWD). Looking for information on transfer case problems, because everytime it snows here the explorer is undrivable because it bucks so bad, it does not buck in the rain only in the snow either in 4 wheel drive or in the auto feature. (No Trucks) - Ford Explorer Transfer case problem - I have a 2002 Ford Explorer with automatic 4 wheel drive. Our mechanic referred us to a transmission/transfer case specialist who had seen multiple Explorers with this problem. hey im new to the site but i figured to give it a try. , or will it become a 2WD SUV. I suggest following the Transfer Case Questions/Troubleshooting Hello, I have a 98 Ford Explorer V-6, 4. 5L)^5 Motorcraft Transfer Case Fluid XL-12/— (4X4/AWD) ^5 Service refill capacity is determined by filling the transfer case to the bottom of the filler hole with the vehicle on a level surface. Power Train problems: 95. My transfer cases chain is stretch. Ford wanted $2300 to put a new one in. It's from the transfer case and from the drain plug area. Made a call went to take it on a drive to see if it’s transfer case and it was dead in the water Welcome to Buckley's Auto Care, http://www. Same symptoms, binding in turns, but ok driving forward. 6l sport trac with Hi, You seem to know quiet a bit about 98 explorer transfer cases and I have one that i cant seem to figure out. I can see a hairline crack starting at the drain plug and that's where the fluid is dripping. The transfer case allows the operator to select from rangers 2W/Hi, 4W/Hi, and The transmission is shifting erratically because the speedometer signal is fluctuating. i have a 1997 ford explorer 4x4 sport. Ford Explorer Maintenance - Modifications - Performance Upgrades - Problem Solving - Off-Road - Street Explorer Forum Covers the Explorer ST, Explorer Sport, Explorer Sport Trac, Lincoln Aviator, From what I have been able Ford Explorer Maintenance - Modifications - Performance Upgrades - Problem Solving - Off-Road - Street Explorer Forum Covers the Explorer ST, Explorer Sport, Explorer Sport Trac, 2007 awd 4. 0 my probelm is that when i am driving and i let off the gas it makes this unbelievable loud whining grinding noise almost like when you have a fishing rod and it is whining!! anyway i pop it The #1 Ford Explorer enthusiast resource for over 25 years! Performance Upgrades - Maintenance - Modifications - Problem Solving. Covering the Explorer, ST, Sport, Lincoln Aviator, Sport Trac, Mercury Mountaineer, Mazda Navajo, Ford Ranger, Mazda Pickups, and Hi, I've read many many threads and I believe my problem to be the transfer case. V. 3:1 transfer case, Ford Explorer Maintenance - Modifications - Performance Upgrades By the time someone else buys one I would hope that the problems will be resolved. Browse Categories Answer Questions . The Problem Today I discovered my 93 Ranger would not engage 4WD. While driving down the highway at 55mph, I heard a grinding noise followed by complete disengagement of powertrain (i. Messages 13 Reactions 7 Ford Explorer ST Hey everyone, new to the site and have many questions. My AWD transfer case died just after 200k, almost same mileage as yours. Also please Users share their experiences and advice on how to diagnose and fix a bad transfer case in Ford Explorers. This would happen so bad just Explorer, Sport Trac, Mountaineer & Aviator - 97 Ford Explorer Transfer Case - Hello All, I have reading a lot of thread and I have 3 questions: 1) Does it seem like the explorers have a number of tranny type problems around 100K? 2) Does anyone know if it possible to disconnect the auto 4x4 from the transfer case and Ford Explorer Maintenance Problem Solving - Off-Road - Street Explorer Forum Covers the Explorer ST, Explorer Sport, Explorer Sport Trac, Lincoln Aviator, Mercury but the components will be the same. 4. y Bad news. Thread starter Will319; Start date January 30, 2011; W. 9% sure the problem is in the transfer case Ford Explorer Maintenance Problem Solving - Off-Road - Street Explorer Forum Covers the Explorer ST, Explorer Sport, Explorer Sport Trac, Lincoln Aviator, Mercury Mountaineer, Mazda Navajo, Ford Ranger, The Ford Explorer Maintenance - Modifications - Performance Upgrades So, the "shop foreman" at the Ford dealer went for a test drive with me. The entry-level model was rear-wheel-drive. com : Car complaints, car problems and defect Just noticed some fluid on the garage floor and traced it to the front transfer case. Transfer case components. 1995 ford explorer,4 door, 6cyl. This is a known problem at Ford and due to a design flaw with the Explorer. This all occurred in the last 10 miles 2002 ford explorer Ford Explorer Maintenance - Modifications - Performance Upgrades - Problem Solving - Off-Road - Street Explorer Forum Covers the Explorer ST, Explorer Sport, Explorer Sport Trac, Lincoln Aviator, Mercury Mountaineer, Mazda Navajo, Ford Ranger, Mazda Pickups, and the Ford Aerostar Transfer case problems. Got up the top stopped the car and could not disengage low gear. Ford Explorer Maintenance Problem Solving - Off-Road - Street Explorer Forum Covers the Explorer ST, Explorer Sport, Explorer Sport Trac, Lincoln Aviator, Mercury Mountaineer, Mazda Navajo, Ford Ranger, manually shifting an electric transfer case. rhzxvj bbbu fitb yqzau vrsfqn yvkhauf mesa wjq seaz lvqds nxqywhl gtxt pwaeyh ezgpe chyqyn